3D Welding Platform

3D Welding Platform,also known as modular welding table,is a cutting-edge welding tooling system characterized by its three-dimensional grid positioning structure and flexible component assembly.It revolutionizes traditional welding workflows by enabling precise,multi-angle positioning of workpieces,making it an indispensable asset in modern manufacturing across automotive,aerospace,and machinery industries.

The core structure of a 3D Welding Platform consists of a high-strength base(typically made of HT300 gray cast iron or D28 low-alloy steel)and a standardized grid of holes or slots.The working surface features a matrix of threaded holes(M10 to M20)and T-slots arranged at uniform intervals(50mm or 100mm),forming a three-dimensional coordinate system.This design allows fixtures,clamps,and supports to be mounted at any position,enabling infinite combinations to accommodate workpieces of varying shapes and sizes—from small brackets to large structural components.

One of the most significant advantages of 3D Welding Platform is its exceptional flexibility.Unlike dedicated welding jigs that are limited to single-part production,this platform supports quick reconfiguration.By replacing or adjusting modular components(such as angle brackets,adjustable pillars,and rotary clamps),manufacturers can switch between different welding tasks in minutes,reducing downtime by up to 70%compared to traditional setups.This makes it ideal for small-batch,multi-variety production,a common trend in modern manufacturing.

Precision is another hallmark of 3D Welding Platform.The base undergoes rigorous processing—including aging treatment to eliminate internal stress,precision grinding to achieve flatness within 0.05mm/1000mm,and laser calibration of hole positions with tolerance controlled within±0.02mm.When paired with high-precision fixtures,it ensures workpiece positioning accuracy up to±0.03mm,directly improving welding quality by minimizing gaps and misalignments.This level of precision is crucial for critical components like automotive chassis joints or aerospace frame structures,where even minor deviations can affect performance and safety.

In terms of durability,3D Welding Platform is built to withstand harsh welding environments.Cast iron models offer excellent vibration damping to reduce welding spatter adhesion,while steel platforms excel in load-bearing capacity(up to 30 tons for standard models).The working surface is often treated with anti-wear coatings(such as nickel plating or ceramic spraying)to resist scratches from repeated fixture installation and high-temperature spatter.Additionally,many platforms feature integrated coolant channels or heat-resistant pads to handle prolonged exposure to welding heat,preventing thermal deformation.

3D Welding Platform also supports intelligent manufacturing integration.Advanced models can be equipped with position sensors and digital readouts to monitor fixture coordinates in real-time,enabling seamless data exchange with CAD/CAM systems for automated programming.When connected to robotic welding arms,it forms a fully automated welding cell—where the platform’s coordinate system synchronizes with the robot’s movement path,achieving precise,repeatable welding of complex geometries.This integration not only boosts productivity but also reduces human error,making it a cornerstone of smart factories.

Practical applications of 3D Welding Platform span diverse industries.In automotive manufacturing,it streamlines the welding of door frames,ensuring consistent gap control between panels;in heavy machinery,it facilitates the assembly of hydraulic arm hinges with multi-axis welding requirements;in furniture production,it simplifies the welding of metal frames with irregular shapes.Its adaptability even extends to repair workshops,where it can quickly configure custom setups for one-off part repairs.

In summary,3D Welding Platform represents a paradigm shift in welding tooling,blending flexibility,precision,and durability to meet the evolving demands of modern manufacturing.By eliminating the need for custom jigs and enabling rapid reconfiguration,it reduces production costs while improving quality and efficiency—solidifying its role as a key enabler of agile,high-precision welding processes.

Any size can be customized
D16 Specifications (LxWxH)
1000x1000x50mm；	2000x1000x50mm；
1200x1200x50mm；	2400x1200x50mm；
1500x1500x50mm；
Material:B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding
Aperture:A = φ16.065 -- φ16.149mm.
Hole spacing:L1=50±0.05mm。
Engraved line:The scribe pitch W1 = 50±0.05mm.
Flatness:0.1/1000mm。
Verticality:0.05/200mm。
Surface roughness:Ra3.2。
Bearing:Standard type 2T, frame type: 5T.
Hardness:Hardness of material body

Any size can be customized
D22 Specifications (LxWxH)
1000x1000x200mm；	2400x1200x200mm；
1200x1200x200mm；	3000x1500x200mm；
1500x1500x200mm；	4000x2000x200mm；
2000x1000x200mm；
Material:A, HT300 casting, B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding
Aperture:A = φ22.065 -- φ22.149mm.
Hole spacing:L1=100±0.05mm。L2=100±0.05mm。L3=50±0.05mm。L4=50±0.05mm。
Engraved line:The scribe pitch W1 = 100±0.05mm.
Flatness:0.1/1000mm。
Verticality:0.1/200mm。
Surface roughness:Ra3.2。
Bearing:Standard type 2T, frame type: 5T.
Hardness:Hardness of material body and nitriding layer: HV450-HV630

Any size can be customized
D28 Specifications (LxWxH)
1000 × 1000 × 200mm	1500 × 1500 × 200mm
1000 × 1500 × 200mm	1500 × 2000 × 200mm
1000 × 2000 × 200mm	1500 × 3000 × 200mm
1000 × 2500 × 200mm	1200 × 2400 × 200mm
1200 × 1200 × 200mm	2000 × 3000 × 200mm
1200 × 2400 × 200mm	2000 × 4000 × 200mm
Material:A, HT300 casting, B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding
Aperture:A = φ28.065 -- φ28.149mm.
Hole spacing:L1=100±0.05mm。L2=100±0.05mm。L3=50±0.05mm。L4=50±0.05mm。
Engraved line:The scribe pitch W1 = 100±0.05mm.
Flatness:0.1/1000mm。
Verticality:0.1/200mm。
Surface roughness:Ra3.2。
Bearing:Standard type 2T, frame type: 5T.
Hardness:Hardness of material body and nitriding layer: HV450-HV630