Welding Assembly Table

Welding Assembly Table is a basic workstation used for component assembly, debugging, and testing in industrial production. Its core function is to provide a stable and flat operating surface for the assembly process of various products, and it is widely used in fields such as electronic manufacturing, mechanical assembly, and home appliance production. Unlike the specialized design of 3D welding platforms that focus on welding operations, assembly stations emphasize universality, ease of operation, and adaptability to multi category assembly needs. They are the key link in connecting components and finished products in the production line.

From the perspective of structural characteristics, the basic frame of the assembly table is often constructed using welded steel or aluminum alloy profiles. The material of the table surface is selected according to the application scenario: commonly used anti-static melamine veneer particleboard in the electronics industry (surface resistance 10 ⁶ -10 ⁹ Ω) to prevent static electricity from damaging components; In the field of mechanical assembly, thick steel plates (5-10mm) or cast iron countertops are preferred, with a flatness error of ≤ 0.1mm/1000mm after grinding treatment, and can withstand a weight of 500kg-2 tons of components; Lightweight assembly scenarios (such as toy assembly) use high-density composite panels to balance cost and flatness. The size of the countertop is flexible and variable, ranging from 1200mm × 800mm at the workbench level to 6000mm × 2000mm on large assembly lines. Some can be expanded through splicing to adapt to different product specifications.

In terms of functional design, the assembly platform is centered around "human-machine collaboration". Common configurations include: modular T-shaped slots or through holes, used for installing auxiliary fixtures such as positioning blocks and stop bars, and quickly fixing workpieces to be assembled; Adjustable feet, compensating for uneven ground through spiral adjustment, ensuring that the horizontal error of the tabletop is ≤ 0.05mm/m; Peripheral integrated tool rack, material box, and power interface (AC220V/DC24V) for easy access to assembly tools such as screwdrivers and electric screwdrivers. Some intelligent assembly stations are also equipped with weighing sensors (with an accuracy of ± 5g) to monitor the weight of components in real time during the assembly process, preventing missing or incorrect installation - for example, in automotive wiring harness assembly, an automatic alarm is triggered when a total weight deviation of more than 5% is detected.

Compared with the 3D welding platform, the core differences of the assembly table are reflected in three aspects: firstly, the high temperature resistance and splash prevention design without welding, and more emphasis on the cleanliness of the table surface (such as the food machinery assembly table needing to comply with FDA food contact standards); Secondly, the positioning accuracy requirement is relatively low (usually ± 0.5mm can meet the assembly requirements), without the need for a three-dimensional coordinate system, relying on simple fixtures to achieve component alignment; The third is to emphasize ergonomic operation, with adjustable tabletop height (750mm-900mm) and anti slip foot pedals to reduce operator fatigue from standing for long periods of time.

In terms of performance advantages, the versatility of the assembly platform is particularly prominent. By changing different fixtures (such as pneumatic fixtures, positioning pin groups), assembly objects can be quickly switched - from phone cases to small motors, without relying on complex fixture reconstruction like 3D welding platforms. Its lightweight design (aluminum alloy frame is 40% lighter than steel) makes it easy to move and reassemble, adapting to the rapid changeover needs of flexible production lines. In addition, some models have folding or lifting functions, which can save workshop space when idle, especially suitable for small batch and multi variety production modes.

Applicable scenarios cover the entire industrial assembly chain: in the electronic workshop, it is used for the fitting assembly of smartphone motherboards and shells, and the anti-static tabletop protects chips from damage; In the automotive parts factory, as a pre assembly workstation for gearbox gear sets, the T-shaped groove on the table is used to fix the workpiece and complete the bearing press fitting; In the home appliance production line, we undertake the docking process between the refrigerator compressor and the box, and cooperate with the laser marking instrument to ensure that the installation position deviation is ≤ 1mm. In the maintenance workshop, as an operation platform for equipment disassembly and reassembly, the impact resistant table can withstand tool strikes and temporary storage of parts.

The advanced version of the assembly table also integrates auxiliary functions: a workbench with a lighting system (illumination above 500lux) for easy observation of precision assembly details; Integrated vacuum suction cup device, fixing lightweight boards (such as laptop casings) to prevent displacement; Equipped with small lifting equipment (such as electric hoists) to assist in the handling of heavy components (weighing over 100kg). These designs upgrade the assembly table from a simple operating surface to an integrated assembly unit, further improving operational efficiency.

In short, as the "basic operating platform" for industrial production, assembly stations have become essential equipment for various assembly scenarios due to their versatility, flexibility, and low cost characteristics. Although it does not have the high-precision welding assistance function of a 3D welding platform, it plays an irreplaceable role in mechanical connection, electrical docking, appearance inspection and other aspects of components, and is a practical choice to balance production efficiency and equipment investment.

Any size can be customized
D16 Specifications (LxWxH)
1000x1000x50mm；	2000x1000x50mm；
1200x1200x50mm；	2400x1200x50mm；
1500x1500x50mm；
Material:B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding
Aperture:A = φ16.065 -- φ16.149mm.
Hole spacing:L1=50±0.05mm。
Engraved line:The scribe pitch W1 = 50±0.05mm.
Flatness:0.1/1000mm。
Verticality:0.05/200mm。
Surface roughness:Ra3.2。
Bearing:Standard type 2T, frame type: 5T.
Hardness:Hardness of material body

Any size can be customized
D22 Specifications (LxWxH)
1000x1000x200mm；	2400x1200x200mm；
1200x1200x200mm；	3000x1500x200mm；
1500x1500x200mm；	4000x2000x200mm；
2000x1000x200mm；
Material:A, HT300 casting, B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding
Aperture:A = φ22.065 -- φ22.149mm.
Hole spacing:L1=100±0.05mm。L2=100±0.05mm。L3=50±0.05mm。L4=50±0.05mm。
Engraved line:The scribe pitch W1 = 100±0.05mm.
Flatness:0.1/1000mm。
Verticality:0.1/200mm。
Surface roughness:Ra3.2。
Bearing:Standard type 2T, frame type: 5T.
Hardness:Hardness of material body and nitriding layer: HV450-HV630

Any size can be customized
D28 Specifications (LxWxH)
1000 × 1000 × 200mm	1500 × 1500 × 200mm
1000 × 1500 × 200mm	1500 × 2000 × 200mm
1000 × 2000 × 200mm	1500 × 3000 × 200mm
1000 × 2500 × 200mm	1200 × 2400 × 200mm
1200 × 1200 × 200mm	2000 × 3000 × 200mm
1200 × 2400 × 200mm	2000 × 4000 × 200mm
Material:A, HT300 casting, B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding
Aperture:A = φ28.065 -- φ28.149mm.
Hole spacing:L1=100±0.05mm。L2=100±0.05mm。L3=50±0.05mm。L4=50±0.05mm。
Engraved line:The scribe pitch W1 = 100±0.05mm.
Flatness:0.1/1000mm。
Verticality:0.1/200mm。
Surface roughness:Ra3.2。
Bearing:Standard type 2T, frame type: 5T.
Hardness:Hardness of material body and nitriding layer: HV450-HV630