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A Modular Welding Table is a welding workbench designed in three-dimensional space,with modularity,flexibility,high precision,and reusability.......
The Modular Welding Table is an innovative welding fixture equipment.The following is a detailed introduction to it:
1、Definition and Characteristics
A Modular Welding Table is a welding workbench designed in three-dimensional space,with modularity,flexibility,high precision,and reusability.Users can quickly assemble different required fixtures according to their actual needs,thereby eliminating the need for designers to repeatedly design and produce fixtures.
2、Main application areas
The Modular Welding Table is widely used in industries such as engineering machinery,automobile manufacturing,robotics,ships,rail transit,and agricultural machinery.In these fields,it can help companies improve welding efficiency,reduce costs,and enhance product quality.
3、Advantages and Characteristics
Modular design:All components are classified,standardized,and serialized to match each other.By selecting the minimum number of modules,various quick positioning and clamping functions can be achieved.
Flexibility:Users can freely assemble and disassemble according to their needs,quickly adapting to the welding requirements of different workpieces.
High precision:The workbench and various functional modules have high machining accuracy,ensuring welding quality.
Reusability:Platform components can be reused,reducing production costs.
Dimensions of 3D steel platform:(Material Q345 can also be referred to as 16mn)
Length x Width(mm):
1000x1000/1200x1200/500x1500/2000x1000/2400x1200/3000x1500/4000x2000
Dimensions of 3D Casting Platform:(Cast Iron HT300)
2000x1000/2400x1200/3000x1500
All 3D platforms have a side height of 200mm
2D platform size:
1000x1000 2000×1000 2400×1200 1200×1200 1500×1500 3000×1500
Hole size:
The diameter 28 series platform has a hole tolerance of d10 level,and the locking pin that matches the platform is h7 level.The distance between the centers of adjacent holes is 100±0.05mm
The diameter 16 series platform has a hole tolerance of d10 level,and the locking pin that matches the platform is h7 level.The distance between the centers of adjacent holes is 50±0.05mm,
There are three forms of workbench columns:height(divided into three types)with a load-bearing capacity of 2t,fixed(frame type)with a load-bearing capacity of 5t,movable(lifting type with a load-bearing capacity of 3t),and(brake universal wheel type with a load-bearing capacity of 1t).
The Modular Welding Table has been widely used in the field of welding due to its unique advantages.It not only improves welding efficiency and quality,but also reduces production costs,making it an indispensable efficient and flexible welding solution in modern manufacturing.
Practical applications span diverse scenarios: in custom metal art studios, they secure irregularly shaped sculptures for intricate welds; in repair shops, they clamp damaged machinery components at optimal angles for restoration; in educational settings, they teach students different welding techniques by reconfiguring accessories for various joint types. Their user-friendly design—requiring no specialized training to rearrange components—makes them accessible to both novice and experienced welders.
In summary, Modular Welding Table bridges the gap between rigid specialization and universal functionality. By leveraging standardized modules and flexible configurations, it adapts to the ever-changing demands of modern fabrication, reducing setup time, lowering tooling costs, and enabling workshops to tackle a wide range of welding projects with a single, versatile platform. Its ability to balance precision and adaptability makes it an essential tool for industries where diversity and efficiency are equally critical.
Technical ParameterAny size can be customized | |
D16 Specifications (LxWxH) | |
1000x1000x50mm; | 2000x1000x50mm; |
1200x1200x50mm; | 2400x1200x50mm; |
1500x1500x50mm; | |
Material:B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding | |
Aperture:A = φ16.065 -- φ16.149mm. | |
Hole spacing:L1=50±0.05mm。 | |
Engraved line:The scribe pitch W1 = 50±0.05mm. | |
Flatness:0.1/1000mm。 | |
Verticality:0.05/200mm。 | |
Surface roughness:Ra3.2。 | |
Bearing:Standard type 2T, frame type: 5T. | |
Hardness:Hardness of material body | |
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Any size can be customized | |
D22 Specifications (LxWxH) | |
1000x1000x200mm; | 2400x1200x200mm; |
1200x1200x200mm; | 3000x1500x200mm; |
1500x1500x200mm; | 4000x2000x200mm; |
2000x1000x200mm; | |
Material:A, HT300 casting, B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding | |
Aperture:A = φ22.065 -- φ22.149mm. | |
Hole spacing:L1=100±0.05mm。L2=100±0.05mm。L3=50±0.05mm。L4=50±0.05mm。 | |
Engraved line:The scribe pitch W1 = 100±0.05mm. | |
Flatness:0.1/1000mm。 | |
Verticality:0.1/200mm。 | |
Surface roughness:Ra3.2。 | |
Bearing:Standard type 2T, frame type: 5T. | |
Hardness:Hardness of material body and nitriding layer: HV450-HV630 | |
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Any size can be customized | |
D28 Specifications (LxWxH) | |
1000 × 1000 × 200mm | 1500 × 1500 × 200mm |
1000 × 1500 × 200mm | 1500 × 2000 × 200mm |
1000 × 2000 × 200mm | 1500 × 3000 × 200mm |
1000 × 2500 × 200mm | 1200 × 2400 × 200mm |
1200 × 1200 × 200mm | 2000 × 3000 × 200mm |
1200 × 2400 × 200mm | 2000 × 4000 × 200mm |
Material:A, HT300 casting, B, Q355 steel plate welding, c, high hardness steel plate welding, d, stainless steel plate welding | |
Aperture:A = φ28.065 -- φ28.149mm. | |
Hole spacing:L1=100±0.05mm。L2=100±0.05mm。L3=50±0.05mm。L4=50±0.05mm。 | |
Engraved line:The scribe pitch W1 = 100±0.05mm. | |
Flatness:0.1/1000mm。 | |
Verticality:0.1/200mm。 | |
Surface roughness:Ra3.2。 | |
Bearing:Standard type 2T, frame type: 5T. | |
Hardness:Hardness of material body and nitriding layer: HV450-HV630 | |
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